Technologies

Carbon Capture Technology

To achieve greenhouse gas neutrality as outlined in the Paris Agreement, emissions have to be balanced with natural or technical CO₂ sinks by the second half of this century. Three main strategies support this goal:

    1. Avoiding emissions by reducing consumption and emission-causing activities,
    2. Substituting carbon-intensive technologies with low- or zero-emission alternatives,
    3. Removing COfrom the atmosphere by creating effective carbon sinks.

In discussions around global warming, carbon dioxide (CO) is recognised as the most significant greenhouse gas. To reduce CO emissions, it is essential to adopt technologies with higher energy efficiency and to expand the use of renewable energy sources. In addition to these measures, technologies for the capture and long-term storage of CO – known as Carbon Capture and Storage (CCS) – are also being explored.

An alternative to CCS is Carbon Capture and Utilisation (CCU). Rather than viewing CO solely as a harmful emission, CCU considers it a valuable raw material that can be captured and used in industrial processes. While some CCU technologies, such as methanol or Fischer Tropsch synthesis, have already reached a high level of technological maturity (TRL ≥ 8), other approaches are still at an early stage of development. In the long term, however, these technologies may play an important role in the CO cycle.

CCUS technologies are of particular interest to energy-intensive industries with high CO emissions, such as the steel, cement, and lime sectors, as well as power and combined heat and power plants, paper mills, and chemical production facilities.

So far, the use of CO has not been fully regulated at either the European or national level. However, the German Federal Ministry for Economic Affairs and Climate Action (BMWK) has published a key issues paper on a carbon management strategy (February 2024). It outlines potential areas of application for CCU and CCS, along with proposals for legal and economic frameworks – ideally aligned with European and international standards – to support the successful development of a CCUS industry.

Permanent storage of CO2

The aim of underground carbon dioxide (CO) storage is to reduce emissions into the atmosphere. The captured COmay originate from a variety of sources, as outlined above. Potential storage options include partially or fully depleted oil and gas reservoirs, as well as deep saline aquifers. Storage can take place both onshore and beneath the seabed.
A key challenge in the development of CCS projects is the establishment of a suitable CO infrastructure – a particularly pressing issue in Europe. Long planning and permitting procedures, incomplete regulatory frameworks, and public concerns regarding pipelines and onshore storage facilities all contribute to increased costs and project risks. Large-scale pilot projects for CO storage not only raise public awareness, but also help to build and expand expertise in the design, implementation, and safe operation of such facilities.

CO2 as a raw material

Even in a highly efficient and greenhouse gas-neutral economy, there will remain a long-term need for hydrocarbons — for example, in the chemical industry and in aviation and maritime transport. While recycling carbon-based products offers a promising source of raw materials, it is unlikely to fully meet this ongoing demand.
In the long run, extensive carbon capture and utilisation (CCU) measures will be essential to bridge the gap. This will require the extraction of substantial volumes of carbon directly from the atmosphere or from unavoidable emission sources. Carbon capture plants are already being constructed and operated today. In parallel, the use of captured CO as a feedstock for the chemical industry or for the production of e-fuels has been the subject of research for some time. To enable a circular carbon economy within a defossilised system, the availability and continued technical development of CCU technologies — along with the energy required to power them — must be secured.
© RWE

Power plant technologies with CO2 capture

Intensive research is being carried out into power plant technologies to reduce emissions and support the transition towards climate neutrality. A particular focus lies on carbon dioxide (CO) capture, which plays a vital role in the decarbonisation of power generation. When using biogenic fuels, CCUS can even enable negative CO emissions. In the case of waste incineration, comprehensive flue gas treatment is required to remove pollutants and ensure effective CO₂ capture.

Currently, three main CO₂ capture processes are available, each differing in terms of technological implementation and potential applications:

Pre-combustion
In this method, carbon-based fuels — such as fossil fuels, biomass or biogenic waste — are broken down into their components before the actual energy conversion takes place. This often involves gasification, which produces CO and hydrogen. Hydrogen can then be used in a gas turbine or similar system. This process is technologically mature and is already used in industry for the purification of synthesis gas.
Oxyfuel

In the oxyfuel process, combustion takes place using pure oxygen instead of air. As a result, the flue gas mainly consists of CO and water vapour, significantly simplifying CO capture. This process is compatible with fossil fuels, biomass, and waste. However, it is not yet economically viable and is currently limited to pilot projects.

Post-combustion
Here, CO is captured from the flue gases after combustion. The process is highly flexible and can be used with a range of fuels, including fossil fuels, biomass, and waste. One major advantage is the relative ease of retrofitting existing plants. At present, the only post-combustion method in commercial use is amine scrubbing, in which CO chemically binds to amines. The CO is then separated through thermal regeneration of the solution.

Emerging carbon capture technologies:

Membrane separation

Membrane-based processes use special materials that selectively allow CO to pass through while retaining other gases like nitrogen and oxygen. This process depends on the solubility and diffusion properties of the gases. It is ideal for gas streams with low to medium CO concentrations.

Several types of membranes are currently under development, and the technology is being tested in pilot plants.

Carbonate looping

Also known as the dry sorption process, carbonate looping is a post-combustion method based on the reversible chemical reaction between calcium oxide (CaO) and CO to form calcium carbonate (CaCO₃). In a carbonator, COreacts with CaO and is captured as CaCO₃. This compound is then heated in a calciner to release pure CO and regenerate CaO for reuse. The process is relatively energy-efficient and can be integrated into existing power plants.

Direct air capture (DAC)

Direct air capture (DAC) involves filtering CO directly from the ambient air. The air is drawn into a system and passed through a chemical filter.

Two main variants exist:

Activities

The exchange of experience and, in particular, the development of practical solutions for the application of CCUS technologies are among the core tasks of our association’s work.

vgbe has previously contributed to the ZERO EMISSIONS PLATFORM (ZEP), a European initiative established in 2005 to promote the deployment of CCUS. ZEP brings together experts from diverse disciplines to develop technical, economic and policy strategies aimed at reducing greenhouse gas emissions through CCUS technologies. Its overarching goal is to support the achievement of EU climate objectives and to advance CCUS as a vital component of a sustainable energy future.

Drawing on the experience gained through this platform, vgbe plays a key role in advising and supporting its members in the selection, design and optimisation of CCUS systems, while also addressing emerging environmental and strategic challenges.

vgbe focuses on the following key areas:

The vgbe-Standards reflect the state of the art for the generation and storage of electricity and heat. They are developed in close cooperation with operators and manufacturers.
Anwendungsbereiche sind u.a.:

  • Layout, design and planning
  • Purchasing and manufacturing
  • Construction and commissioning
  • Operation and maintenance
  • Dismantling and recycling

For ordinary vgbe members, the subscription to the vgbe-Standards in electronic form (ebook) is included in the membership fee. Affiliated and sponsoring vgbe members receive the vgbe-Standards at reduced rates.

Overview of all vgbe-Standards can be found in the media catalogue!

To meet new challenges, vgbe energy offers collaborative research activities in which operators as well as manufacturers, universities, research institutes and the public sector pool their specific know-how and financial resources. This includes initiating and coordinating national and international research projects as well as building up know-how and knowledge.

vgbe energy organises topic-specific Expert Workshops to promote the exchange and problem-solving between experts at the highest technical level.

The Expert Workshops are planned by vgbe energy in co-operation with its members and cover a wide range of applications, including established and new technologies for energy generation and storage. They can be organised at short notice and can therefore not only address pressing issues in the industry, but can also be used proactively to find solutions to upcoming challenges. A key feature of the Expert Workshops is the policy of “give and take”.

vgbe energy with its leading role in understanding good and best practices in operation and development launches different Technical Programmes in cooperation with its members. These programmes are part of the comprehensive activities of vgbe energy for the future energy sector to support the daily work in operation, maintenance and plant optimisation as well as in techno-economic and environmental challenges. Therefore, the programmes are open for vgbe members as well as vgbe non-members.

Technical Competence Center „Future Energy System“

The Technical Committee “Carbon Capture, Utilisation and Storage” is part of our Technical Competence Center (TCC) “Future Energy System”. The TCC is to create an interest and communication platform for companies involved in the promotion, implementation and operation of future technologies in industry and the energy sector.

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